Mercury Flightsuit 18" Doll Clothes Pattern

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Is your 18 inch doll dreaming of flying to the moon someday?  Get him or her ready with a super cool astronaut outfit!

The Mercury Flight Suit consists of a zipper trimmed (non-functional) top attached to pants with a zippered waist, gloves and a detachable helmet.  The pattern also teaches you how to create your own one of a kind space agency patch to compliment your new suit.

This PDF sewing pattern is designed to fit 18" dolls such as American Girl®. Create hours of play for the STEM (Science, Technology, Engineering, and Math) enthusiast with this doll clothes sewing pattern.

Make your own pair of moon boots with the Miche Designs Combat Boots pattern! 

Decorate your flightsuit with the Genniewren Designs Mini Space Patches machine embroidery designs. 

Recommended Fabrics: spandex-uniform, vinyl-helmet, collar lining-lightweight cotton

Supplies Needed:

  • 1/3 yard of silver spandex
  • 1/4 yard of white vinyl
  • 1/4 (or scrap) of orange fabric
  • threads to match
  • half of a 5.25 inch fillable ornament (readily available online)
  • 1- 7inch black zipper
  • 1- 12 inch black separating zipper
  • zipper repair kit (for the zipper stops)
  • white iron on patch
  • fabric glue
  • permanent markers (in red, blue, and black and/or any desired additional colors)
  • white hook and loop tape
  • 4 inches of 1/4 inch elastic
  • fabric clips (optional, but recommended)

Skill Level:  Intermediate 

What You Get: One 21 page sewing pattern that you digitally download as a PDF file so you can start your project immediately! The PDF sewing pattern provides full color step-by-step illustrated instructions and full size pattern pieces. This pattern includes a 2 page Summary of Instructions section so you can print out just the text version if desired to save on printer ink! 

A PDF reader is required to view and print the files (example: Adobe Reader or Preview for MAC). The download link is received immediately after the transaction is complete. Print copies are NOT available.

Download, Print, Sew!

*Creating a customer account will ensure that you have the ability to access your purchased (and free) files at any time.

For detailed information and answers to the most common questions, be sure to read the Terms of Use and FAQ's related to the doll clothes patterns sold at Pixie Faire.

Pixie Faire and the designers featured are not affiliated with American Girl®. 


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  • Questions (2)

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Excellent pattern! Loved this for my son!

Made this for my son to play dolls with his girl cousins and it turned out perfectly! I'm not actually very experienced at sewing, but found this pattern easy to follow and it all came together really well! Another review mentioned the pattern being too small, but as long as you check the scale of the pattern when it's printed (measure the 1inch square), there aren't any issues! Thanks for such a fun pattern!

Sherwood AR


I'm a very experienced sewer and was thrilled to find this pattern. I found the directions very difficult to follow. Lengths and exact placement and type of zippers were very vague. Once finished I took the finished product to try on my granddaughters AG doll and was unable to get suit on the doll. I had to cut the pants and top off to see if they fit separately. The top was too small by 1 1/2". Terribly disappointing for me and my granddaughter. Now it's to the drafting board to completely redesign space suit. Will make sure not to purchase from this designer again